Thread Rating:
  • 0 Vote(s) - 0 Average
  • 1
  • 2
  • 3
  • 4
  • 5
Handlebar Top Clamp Variance
#1
My two handlebar top clamps do not have even gaps at the back. The left one has a .022" gap and the right one has a .046" gap. I have loosened and retorqued both clamps ensuring the fronts are touching and all the gap is at the back. Is it normal for the gaps to vary so much? I have asked my dealer and they have no clue. Honda was contacted and their local rep refuses to answer if it is good or not. I find the gap variance really distracting. I would just like to know what others have seen.
Reply
#2
change them over and see if the gaps are still different , could be that the caps are slightly different in the machining ; check them carefully.
Reply
#3
(07-28-2017, 03:51 AM)Houtman_imp Wrote: change them over and see if the gaps are still different , could be that the caps are slightly different in the machining ; check them carefully.

Suspecting that the large gap clamp was incorrect, I bought a second cap for the right side. This resulted in a gap that was the same or a bit larger. Unfortunately, the problem most likely lies in the bottom saddle or the bar diameter. On a side note, the two bar dimples by the clamps are in different positions. The right dimple, when lined up with the right clamp gap, positions the left dimple higher than the left clamp gap. I wonder if the bar is bent improperly or the dimples were struck incorrectly.
Reply
#4
Properly torqued with a torque wrench, mine is:

Left: .015
Right: .029
Reply
#5
(07-28-2017, 07:12 AM)Lord Popgun_imp Wrote: Properly torqued with a torque wrench, mine is:

Left: .015
Right: .029

Although, I wish my values were closer to yours, that was extremely helpful. Thanks Popgun! So double is ot unusual. This web site is great!
Reply
#6
(07-28-2017, 03:43 AM)Aka Tsubasa_imp Wrote: My two handlebar top clamps do not have even gaps at the back. The left one has a .022" gap and the right one has a .046" gap. I have loosened and retorqued both clamps ensuring the fronts are touching and all the gap is at the back. Is it normal for the gaps to vary so much? I have asked my dealer and they have no clue. Honda was contacted and their local rep refuses to answer if it is good or not. I find the gap variance really distracting. I would just like to know what others have seen.

Why are you concerned with a .024" difference? There are manufacturing tolerances for four separate items here - the lower bar mount, the handlebars, and the two clamps. Plus, the method that the bolts are tightened will affect the gap also. As long as the bars are tight and you have a gap then you have nothing to worry about.
Reply
#7
Yea- are the bars moving? No? Chillax.

Go grab a beer.
Reply
#8
(07-28-2017, 10:43 AM)PowerDubs_imp Wrote: Yea- are the bars moving? No? Chillax.

Go grab a beer.

Lol. Nice.
Reply
#9
I have never even looked at mine in 4 years. Non observant I must be lol
Reply
#10
(07-28-2017, 11:41 PM)The ferret_imp Wrote: I have never even looked at mine in 4 years. Non observant I must be lol

I am a details kind of guy. Thumbs Up
Reply


Possibly Related Threads…
Thread Author Replies Views Last Post
  Knocking noises; vibrations in the handlebar; oil sipping at valve lid gasket TheLegend 47 3,876 11-16-2025, 12:01 PM
Last Post: TheLegend
  CB1100 EX CA K handlebar switches sprint 7 421 02-25-2025, 10:36 PM
Last Post: sprint
  Stock handlebar measurements misterprofessionality 5 367 04-12-2022, 05:47 AM
Last Post: pekingduck
  Handlebar: passage of cables pericleromano_imp 7 411 11-03-2021, 02:50 AM
Last Post: j3gq_imp
  Handlebar bolts torque value? (CB1100RS -18) Olof_imp 3 261 04-03-2021, 01:35 AM
Last Post: Lord Popgun
  Handlebar clamps Buzzard Biker_imp 6 292 02-04-2020, 06:06 AM
Last Post: 2017EX_imp
  Handlebar Weights dave 9 388 01-29-2020, 02:11 AM
Last Post: pekingduck
  Torque specs for handle bar clamp to triple clamp itstuantran_imp 8 408 07-11-2019, 10:16 PM
Last Post: itstuantran_imp
  Rubber Spacers Handlebar Mounts jermo47_imp 8 373 05-22-2019, 12:58 AM
Last Post: jermo47_imp
  Handlebar Clamp Bolt size? Nappi185_imp 7 432 08-08-2017, 01:49 PM
Last Post: Nappi185_imp

Forum Jump:


Users browsing this thread: 1 Guest(s)