(01-20-2016, 07:48 PM)rmack_imp Wrote: just an opinion on this i have race teck emulators with the yellow spring 3 turns 1 extra hole in the plate (harsh on small bumps without it ) race tech 1.oo springs with 15 weight fork oil bearing in mind you have to drill out the lower rods with gazzi premium rear remote shocks and i will tell you this set up is worth every cent just my opinion cheers
rmack, I thought I'd pile on some info since the (~24") snow is coming in DC and everything is at a standstill.
So how do you tune the emulator?
You start by taking apart the emulator and studying how the thing works. The rebound side is straight forward; you change the oil weight; there are no planned tuneable features on the devise. I will say, the rebound oil pathway makes ~four 90 degree turns and the compression oil pathway takes two 90 degree turns. So, for simplification the rebound ratio is 2 to 1.
Then, you start looking at the compression oil path way. There are 3 ways to tune that path; preload screw, number of small oil passage holes in the plunger, and selecting the blue or yellow spring. The question becomes, how do you know what to change and by how much? You can decode the compression pathway by doing a little dimensional analysis. If you look at the area the compression oil flow goes through, you can figure out how high the plunger has to raise so the oil passage areas are equal.
Pic 1: This shows the compression oil flow for my set up. I drilled out the other 2 small holes so I have a total of four 3mm holes and I use the blue spring. I can see the oil comes up through the lower emulator body and has to pass through the plunger + four 3mm holes. So, the oil from through the center hole is equal to the area of the four holes + the cylinder opening created as the plunger moves up.
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Pic 2. Working through the math I can determine the height the plunger has to raise to make the oil flow pathways equal; Area1 = Area2 + Area3. You can see, with 4 holes, the plunger only has to rise 0.098”, or 0.1”, for the areas to be equal. Note: in my previous posted graphic, I showed a higher plunge rise (~0.138”) because I didn’t mathematically account for the spring preload screw diameter. The number posted here accounts for all flow holes.
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Pic 3: So here is the RT recommended starting point; yellow spring, 2 turns of preload and 2 holes. The yellow line represents that recommended starting point. At the lower left, the 2 screw turns gives you a 4 lb preload starting point. The slope of line is 64 lbs/in. The end point is based on the rise height of the plunger with 2 holes. You can see at that point, the spring is pushing against the oil pressure at about 11.1 lbs. Depending on what you are doing at the moment to the front suspension, the oil pressure may be much greater than 11.1 lbs, but I doubt the plunger will just keep going up, it probably just rises a bit more. So how do you pick the starting emulator point, you can pop it in using RT recommended starting point, go riding and see what you like – or, you can take the advise of other riders if they have dialed in the emulator and report what they liked. But be cautious, not everyone knows whats really going on and not every road condition is the same for all riders. So take that into account.
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Pic4: But what if you wanted to tune your devise, how do you know what to adjust and more importantly, buy how much? For example, what happens if I drill more hole to the starting point. What happens to the curve? This pic shows the fewer the holes, the higher the plunger has to rise to get the flow ares to be the same. More holes (with lighter weight oil) gives you better control/ride quality for lots of road irregularities. The lower oil pressure at the top is better for medium+ longer rise and dips in the road/curvy roads. The smother the roads or long sweeping roads will be better with higher pressures.
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Pic 5: So how does rmack’s set up compare to the RT recommended starting point? He added another 3mm hole (total of 3), stayed with the yellow spring, and increased the preload by a total of 3 turns. You can see the increased preload turn increased the pressure for plunger initial movement from 4 to 6 lbs. this will keep the nose of the bike from dipping down under braking a bit better. By adding another 3mm hole, he has more ability to let quick oil pulses through to handle more road irregularities than the RT recommended starting point. His 12.7 lb pressure is a bit higher so it is a bit better at handling medium+ to longer sweeping roads.
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Pic 6: This is my choice of set up; four holes, blue spring, and 7 preload turns on the screw. You can see I have more than doubled the pressure needed to start opening the plunger vs. the RT recommended starting point (8.8 lbs vs. 4 lbs). I ride a bit aggressive in traffic and often use the brakes to stop quickly, to this delayed opening keeps the nose up longer. The see the slope of the blue line is less than the yellow line reflecting the different spring rates (40 lbs/in vs. 64 lbs/in). You will note because of the 4 holes, I have the same top end pressure to make the oil flow area the same (12.7 lbs).
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So now, you have the handy relative tuning curves to guide you in dialing in your emulator for how you ride and your road conditions.
Having lived in in the UK for 3 years, I would say most riders over there would like my set up – use 5 wt (best) or 7.5 wt (max) oil.
rmack, I’m going out on a limb and say I bet you’ll like my set up too, especially if you swap to 5 wt oil.
Jerry