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(06-15-2019, 03:28 AM)Bazbro_imp Wrote: (06-15-2019, 03:00 AM)peterbaron_imp Wrote: (06-15-2019, 02:26 AM)Lord Popgun_imp Wrote: First I’ve heard of this problem. But it is a mechanical device so failures will happen.
The manual says to remove the one-way bolts and remove the switch. Then reinstall new switch with new bolts. So how does one remove the one-way bolts?
For this operation, I use centre punch(pointer) and a small hammer, crack loose both sheer off bolts and then unscrew'em by fingers. Depending of an access point it may take as little as few minutes. Done hundred of times on cars. Believe bikes are similar if not identical ??
P.S There is also a special socket that may work, depending on sheer off bolt head's shape
For this operation, I use centre punch(pointer) and a small hammer, crack loose both sheer off bolts and then unscrew'em by fingers. Depending of an access point it may take as little as few minutes. Done hundred of times on cars. Believe bikes are similar if not identical ??
P.S There is also a special socket that may work, depending on sheer off bolt shape
It would be really handy to know more how you do this, PB. Could you enlarge on what you actually do, please? I'm ok with the centre punch, but it's the "crack loose" that has me puzzling. Do you use the punch to start to "unwind" the bolt? Thanks.
For this operation, I use centre punch(pointer) and a small hammer, crack loose both sheer off bolts and then unscrew'em by fingers. Depending of an access point it may take as little as few minutes. Done hundred of times on cars. Believe bikes are similar if not identical ??
P.S There is also a special socket that may work, depending on sheer off bolt shape
It would be really handy to know more how you do this, PB. Could you enlarge on what you actually do, please? I'm ok with the centre punch, but it's the "crack loose" that has me puzzling. Do you use the punch to start to "unwind" the bolt? Thanks.
Yes, and place your punch as far as possible from bolt centre..loosen both bolts first before further unwinding... very easy. Sorry no pics, tool, all left at work while still recovering at home after knee replacement
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(06-15-2019, 03:44 AM)LongRanger_imp Wrote: I wonder if someone was trying to steal your bike. Yikes! I hadn't even thought of that. I hope that's not the case.
It's ironic you say that, though. Last year I was riding to work on the interstate and I had to pull over to the berm because stuff was about to fly out of the sidecar. (I now have a cover for the sidecar.) I was busy securing the items and didn't even see the highway patrolwoman walk up from behind me. She asked what was wrong and I told her that I just needed to secure some of the load. She stuck around until I pulled away.
About a minute later, I saw flashers and the same patrolwoman pulled me over. She stated that they had a report of a stolen bike matching my bike's description. I bought the bike used from a private seller and started imagining the worst when she came back and told me I was in the clear. I told her that I was appreciative of the fact that the highway patrol would check for stolen motorcycles and hoped it would never happen to me.
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(06-15-2019, 04:47 AM)peterbaron_imp Wrote: (06-15-2019, 03:28 AM)Bazbro_imp Wrote: (06-15-2019, 03:00 AM)peterbaron_imp Wrote: (06-15-2019, 02:26 AM)Lord Popgun_imp Wrote: First I’ve heard of this problem. But it is a mechanical device so failures will happen.
The manual says to remove the one-way bolts and remove the switch. Then reinstall new switch with new bolts. So how does one remove the one-way bolts?
For this operation, I use centre punch(pointer) and a small hammer, crack loose both sheer off bolts and then unscrew'em by fingers. Depending of an access point it may take as little as few minutes. Done hundred of times on cars. Believe bikes are similar if not identical ??
P.S There is also a special socket that may work, depending on sheer off bolt head's shape
For this operation, I use centre punch(pointer) and a small hammer, crack loose both sheer off bolts and then unscrew'em by fingers. Depending of an access point it may take as little as few minutes. Done hundred of times on cars. Believe bikes are similar if not identical ??
P.S There is also a special socket that may work, depending on sheer off bolt shape
It would be really handy to know more how you do this, PB. Could you enlarge on what you actually do, please? I'm ok with the centre punch, but it's the "crack loose" that has me puzzling. Do you use the punch to start to "unwind" the bolt? Thanks.
For this operation, I use centre punch(pointer) and a small hammer, crack loose both sheer off bolts and then unscrew'em by fingers. Depending of an access point it may take as little as few minutes. Done hundred of times on cars. Believe bikes are similar if not identical ??
P.S There is also a special socket that may work, depending on sheer off bolt shape
It would be really handy to know more how you do this, PB. Could you enlarge on what you actually do, please? I'm ok with the centre punch, but it's the "crack loose" that has me puzzling. Do you use the punch to start to "unwind" the bolt? Thanks.
Yes, and place your punch as far as possible from bolt centre..loosen both bolts first before further unwinding... very easy. Sorry no pics, tool, all left at work while still recovering at home after knee replacement
For this operation, I use centre punch(pointer) and a small hammer, crack loose both sheer off bolts and then unscrew'em by fingers. Depending of an access point it may take as little as few minutes. Done hundred of times on cars. Believe bikes are similar if not identical ??
P.S There is also a special socket that may work, depending on sheer off bolt shape
It would be really handy to know more how you do this, PB. Could you enlarge on what you actually do, please? I'm ok with the centre punch, but it's the "crack loose" that has me puzzling. Do you use the punch to start to "unwind" the bolt? Thanks.
Yes, and place your punch as far as possible from bolt centre..loosen both bolts first before further unwinding... very easy. Sorry no pics, tool, all left at work while still recovering at home after knee replacement
Thanks, PB. That's a good tip to know.
You sort-of instinctively know that it "might" be possible, but it's better to be certain than to chance it and just mullah-ing the bolt instead! 
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Delta before you start on the one-way bolts, i think the switch unscrews from the bottom of the keyswitch with i think 3 screws, may be easyer to get to, here is a parts fish link to the switch;
https://www.partsfish.com/oemparts/a/hon...top-bridge
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Thanks for the link to the fish diagram, Max. That's really helpful. I'll check it out.
(06-16-2019, 08:49 AM)max_imp Wrote: Delta before you start on the one-way bolts, i think the switch unscrews from the bottom of the keyswitch with i think 3 screws, may be easyer to get to, here is a parts fish link to the switch;
https://www.partsfish.com/oemparts/a/hon...top-bridge
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Mark, how this problem was finally resolved?
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this is just a blind guess, but could you use a dremmel to cut a slot..
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