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Engine rebuild... - Printable Version

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+--- Thread: Engine rebuild... (/showthread.php?tid=4958)

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Engine rebuild... - QUINTtastic_imp - 08-25-2018

I have a 2014 DLX and after only 4 years and 11 thousand miles, it’s at the dealer for new pistons, rings, valves and honing of the cylinder wall.

I was experiencing massive vibes making my hair stand on end from head to toe. Then a loss of 5 mpg.

Heck it vibed more than my 1978 CB750.

I always use non ethanol (non eth gas station 3 miles from my house and next to my work)

And I always use proper oils, etc etc

Carbon build up on the pistons was so significant that it bent a valve and gouged the cylinder walls.

There was a previous owner, he sold it to me because he wasn’t riding as much as he wanted to, so maybe he was starting it in his garage and the carbon couldn’t burn off? Maybe he just rode it around his block?

All of my trips are at least 15 minutes but generally a half hour to an hour+

Regardless of that.. 4 years and 11 thousand miles on a Honda DOHC? That seems just crazy. Pretty devastating.. and expensive as cuss.

Anybody else have something like this happen?

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RE: Engine rebuild... - peterbaron - 08-25-2018

First time to hear this, even if engine was neglected should last longer, but you never know what went wrong (was there any oil consumption problem as well, you said??) during first owner possession???
Carbon build up bent some valves???, prior that should have/show some drivability problem, as carbon usually tends to build first around valve transition region and its stem??!!
I always use FI cleaner 1-3 year depending on mileage driven and top tier gas, usually 91.
Hope that dealer diagnose will correct issue, how about new valve seals and valves/seats grinding, checking valve guides = top end as well.
Diagnose it right and fix it at the first time (did they do a leak down and compression tests as well, was the head pulled off to see damage??). Do not intend to interfere with dealer diagnosis, as I do not have this vehicle in my hands.
Good luck and keep us in the loop Thumbs Up


RE: Engine rebuild... - the Ferret - 08-25-2018

geez i find that hard to believe (not to say you are not telling the truth) but these motors have been super reliable for members of this forum. i mean the technology is 45 years old, and manufacturing materials and standards top shelf. we have one forum member with 100,000 miles, another with 85,000 miles, one with 65,000 miles and several near 50,000 miles without motor issues.

just out of curiosity were the valve clearances inspected at 8,000 miles on your bike?


RE: Engine rebuild... - max - 08-25-2018

That is so unusual i have actually never heard of a situation like this, bent valve even.
even if it was overfilled with oil and burning some you would have had some white smoke for the amount of carbon, i putter around mostly and plugs are just perfect, just a small amount of carbon on the top of the pistons.

How many miles did you put on the bike and did the engine vibration start gradually?

Certainly would ask for the pistons and any other parts back to have a closer look.

Sounds like something went wrong and needs to put right, having said that i have seen somebody's car with engine problems, no fault codes and turned out the fuel was the problem, the tech took some out of the tank and spilled on the pavement, half of it never evaporated, it looked and smelled ok but........
new fuel solved the problem immediately, that was in new York as well and recently, never found out what was in the fuel but it makes you think.Huh

Thanks for posting and best of luck; max


RE: Engine rebuild... - use2b_imp - 08-25-2018

pretty bike . other than the common 2nd gear problem with the Honda S65 in the 60's i have never had a single problem with any Honda i have ever owned in 50 years. sad it happened to you man and there must be a 3rd component to this somewhere .


RE: Engine rebuild... - QUINTtastic_imp - 08-25-2018

(08-25-2018, 05:21 AM)peterbaron_imp Wrote: First time to hear this, even if engine was neglected should last longer, but you never know what went wrong (was there any oil consumption problem as well, you said??) during first owner possession???
Carbon build up bent some valves???, prior that should have/show some drivability problem, as carbon usually tends to build first around valve transition region and its stem??!!
I always use FI cleaner 1-3 year depending on mileage driven and top tier gas, usually 91.
Hope that dealer diagnose will correct issue, how about new valve seals and valves/seats grinding, checking valve guides = top end as well.
Diagnose it right and fix it at the first time (did they do a leak down and compression tests as well, was the head pulled off to see damage??). Do not intend to interfere with dealer diagnosis, as I do not have this vehicle in my hands.
Good luck and keep us in the loop Thumbs Up

Hey thanks for the input!
I made a note to look into F1 cleaner.
Zero consumption issues before this.
There wasn't any performance issue until the vibes started.
I was just riding one day and all of the sudden thought "Uhh this is unpleasant."
And it was fine the day before.
Also even though it was still quick as he**, the throttle was less sensitive.

Must've been building up and then when the valve bent, the vibes started.
Cylinder 2 had a 53% leakdown.
The dealers senior mechanic is working on it, so that makes me feel a bit better
Just crossing my fingers it can be fixed..

I'm going to post a picture of the pistons in this thread too.
Thought you guys might like to see a bit of inside the bike, hopefully yours will never have to be apart Smile

I wasn't able to take pictures before they honed the cylinder walls

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(08-25-2018, 05:34 AM)The ferret_imp Wrote: geez i find that hard to believe (not to say you are not telling the truth) but these motors have been super reliable for members of this forum. i mean the technology is 45 years old, and manufacturing materials and standards top shelf. we have one forum member with 100,000 miles, another with 85,000 miles, one with 65,000 miles and several near 50,000 miles without motor issues.

just out of curiosity were the valve clearances inspected at 8,000 miles on your bike?

That was my thought exactly!
I got this bike instead of something vintage so I would have a reliable bike I could take on trips.
(Also I think most new bikes are ugly as sin)
I was like "Really? This is pretty old technology, from HONDA"

And yes, I am a fan of proactive maintenance VS. reactive maintenance
I do everything at the mile markers and I paid for the shop manual as well
(08-25-2018, 07:35 AM)max_imp Wrote: That is so unusual i have actually never heard of a situation like this, bent valve even.
even if it was overfilled with oil and burning some you would have had some white smoke for the amount of carbon, i putter around mostly and plugs are just perfect, just a small amount of carbon on the top of the pistons.

How many miles did you put on the bike and did the engine vibration start gradually?

Certainly would ask for the pistons and any other parts back to have a closer look.

Sounds like something went wrong and needs to put right, having said that i have seen somebody's car with engine problems, no fault codes and turned out the fuel was the problem, the tech took some out of the tank and spilled on the pavement, half of it never evaporated, it looked and smelled ok but........
new fuel solved the problem immediately, that was in new York as well and recently, never found out what was in the fuel but it makes you think.Huh

Thanks for posting and best of luck; max

Yep, definitely not something I thought would happen from a Honda! Especially since it's not some new honda tech.

I've put on a few thousand miles since I've had it, and the issue happened like the flick of a switch. One day it was typical and smooth as can be, the next day the vibes were ridiculous.
(08-25-2018, 07:44 AM)use2b_imp Wrote: pretty bike . other than the common 2nd gear problem with the Honda S65 in the 60's i have never had a single problem with any Honda i have ever owned in 50 years. sad it happened to you man and there must be a 3rd component to this somewhere .

You know, it does seem like there has to be a 3rd component but it's like.. what the heck would that even be? I have opened a file with Honda and hope that even though its out of warranty, if I hassle them enough with politeness they will help.


RE: Engine rebuild... - Houtman_imp - 08-25-2018

Did you buy gas between the good day and the bad day ?


RE: Engine rebuild... - Cormanus - 08-25-2018

Geez, that sucks QUNITastic. I have nearly 60,000 miles on my 2011 and, other than routine maintenance and one valve adjustment, everything is tickety boo. This is certainly the first report like this I've seen on this forum. I hope you're able to find an explanation. I also hope you soon have the bike running smoothly again.


RE: Engine rebuild... - Haystack_imp - 08-25-2018

Sorry to hear about your bike but, something's not right here...

Not to sound like a naive ignoramus, but could the dealer petition Honda Motor Co. to cover the cost of repairs since it's such a low mileage machine with no obvious evidence of neglect or abuse which may indicate a deficiency of materials and or workmanship?

I know of a Yamaha dealer several years ago who did this for a customer's 3 year-old machine and they covered the cost of parts (not labor) in the repair. His machine was out of warranty as well. The manufacturer may have information that has not been disseminated publicly. Wishful thinking?

Just a thought.

P.S. I'm closing in on 87,000 mi. and the motor's not been touched other than a valve check at 18,000 mi. which all were in spec.


RE: Engine rebuild... - QUINTtastic_imp - 08-25-2018

(08-25-2018, 12:47 PM)Haystack_imp Wrote: Sorry to hear about your bike but, something's not right here...

Not to sound like a naive ignoramus, but could the dealer petition Honda Motor Co. to cover the cost of repairs since it's such a low mileage machine with no obvious evidence of neglect or abuse which may indicate a deficiency of materials and or workmanship?

I know of a Yamaha dealer several years ago who did this for a customer's 3 year-old machine and they covered the cost of parts (not labor) in the repair. His machine was out of warranty as well. The manufacturer may have information that has not been disseminated publicly. Wishful thinking?

Just a thought.

P.S. I'm closing in on 87,000 mi. and the motor's not been touched other than a valve check at 18,000 mi. which all were in spec.

Technically the bike is 3 years out of warranty. But, obviously it’s ridiculous this has happened soo I do have a file opened with Honda and will be pestering them a lot Smile

It’s also like, what’s to stop this from happening again? Say I did neglect it (which I didn’t, when any bike isn’t running perfect I dwell on it incessantly and fix it ASAP)

Wishful thinking in terms of Honda being a business, but good thinking in terms of morals, business or not.
(08-25-2018, 12:29 PM)Cormanus_imp Wrote: Geez, that sucks QUNITastic. I have nearly 60,000 miles on my 2011 and, other than routine maintenance and one valve adjustment, everything is tickety boo. This is certainly the first report like this I've seen on this forum. I hope you're able to find an explanation. I also hope you soon have the bike running smoothly again.

Hey man, thanks!

Good thing I wasn’t able to go on the cross country trip I had planned this summer. I surely would have been miserable driving thousands of miles with this issue.